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EVERMESH I EVERON

EVERFIBRE BED MIST ELIMINATOR
 

INTRODUCTION

FIBRE BED MIST ELIMINATORS are used to provide the highest possible collection efficiency for process conditions requiring stringent performance
levels.
The EVERFIBRE BED MIST ELIMINATOR is manufactured under license from Begg Cousland & Co. Ltd., U.K.(www.beggcousland.com). These mist eliminators are the cumulative result of detailed investigation of mist characteristic, laboratory studies of fibre and surface treatments. Both Begg Cousland and Evergreen have over 25 years experience in the design, manufacturing and installation of Candle Filter Elements.

CONSTRUCTION

The unit consists of fibres packed between a pair of concentric screens. Both screens are made of suitable corrosion resistant materials. Type, orientation, fibre bed depth and acking density are tailored to the needs of specific applications.

PRINCIPLE

Coarse mist particles are removed by impaction and direct interception. Finer particles are whisked away through Brownian diffusion. These particles coalesce into a liquid film which is forced by gas flow downstream of the fibre bed. The liquid then flows by gravity into the drain.

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APPLICATIONS

The EVERFIBRE Bed Mist Eliminator is designed to rid air/gases of emissions which could harm human and plant life, affect downstream equipment and cause plume opacity. The world is concerned about an endangered environment and for industries conscious about an endangered
environment and for industries conscious of the perils of pollution, the EVERFIBRE Bed Mist Eliminator is a viable solution to a vexing problem.

The EVERFIBRE Bed Mist Eliminator finds wide application in the field of sulphuric acid, sulphonation plants, chlorine plants, nitric acid and ammonium nitrate plants and compressed gas applications.

Today, hundreds of these mist eliminators are helping to clear the air in process plants through out the world. Plant managers report that these devices are working satisfactorily and our experienced technical cell has successfully carried out a number of field trials at customer locations.

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INSTALLATION CONFIGURATIONS

Two possible installation configurations are available.

1. Standard flange forward flow (SFFF) in which the element hangs from a tubesheet. In this option, the mist laden gases flow from outside the element and clean gas exists through the inner center core. This installation features ease of installation and maintenance. The High Efficiency elements are recommended in this configuration.
 
     

2. Reverse-flow upside down (RFUSD) in which the mist eliminator is placed vertically on a tubesheet. In this option, the mist laden gases flow from inside the central core of the element and the clean gas exists through the outside. This installation will result in reduction of housing vessel size.

Both the HE HFseries mist eliminators are available in this con-figuration.

However due to exit velocity reentrainment consideration The High Throughput elements are recommended only in this configuration.

 

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The Following Table Provides Performance Parameter Of
Typical Fibre Materials and Specifications

TGW 15

COLLECTION MECHANISMS SELECTION CRITETIA

DESIGN CRITERIA

GLASS FIBRE
BROWNIAN DIFFUSION

HIGHEST EFFICIENCY MIST REMOVAL
100% REMOVAL > MICRON
98% REMOVAL < 1 MICRON

SMALLEST FIBRE DIA. POSSIBLE INTERCEPTION

INVISIBLE STACK EMISSION < 20MG/NM3
150 - 250 MM H20
PRESSURE LOSS

HANGING OR STANDING TYPE IMPACTION

CORROSION PROTECTION
LESS THAN 0.2 M/SEC
BED VELOCITY

B 14

COLLECTION MECHANISMS SELECTION CRITETIA
AVAILABLE
DESIGN CRITERIA

GLASS FIBRE
BROWNIAN DIFFUSION

HIGHEST EFFICIENCY MIST REMOVAL
100% REMOVAL > MICRON
98% REMOVAL < 1 MICRON

MEDIUM FIBRE DIAMETER
INTERCEPTION

LIMITED SPACE
150 - 250 MM H20
PRESSURE LOSS

HANGING OR STANDING TYPE IMPACTION

LIMITED PRESSURE
0.15 - 0.25 M/SEC
BED VELOCITY

B 12

COLLECTION MECHANISMS SELECTION CRITETIA
DESIGN CRITERIA

GLASS FIBRE
LIMITED BROWNIAN DIFFUSION
HIGH EFFICIENCY MIST REMOVAL
100% REMOVAL>3 MICRONS 95% REMOVAL1<3 MICRONS
80% REMOVAL 0.5-1 MICRON
MEDIUM FIBRE DIAMETER
INTERCEPTION IMPACTION
LIMITED SPACE
120 - 250 MM H20
PRESSURE LOSS
STANDING TYPE
IMPACTION
LITTLE FINE MIST CONTENT
0.25 - 0.6 M/SEC
BED VELOCITY

G 25
COLLECTION MECHANISMS SELECTION CRITETIA
DROPLET REMOVAL

DESIGN CRITERIA

GLASS FIBRE COALESCENCE
HIGH GLASS VOLUME THROUGHPUT
100% REMOVAL>3 MICRONS
95% REMOVAL 1<3 MICRON

COARSE FIBRE DIAMETER
INTERCEPTION
LIMITED SPACE

100 - 200 MM H20
PRESSURE LOSS

STANDING TYPE
IMPACTION

MAINLY DROPLET REMOVAL
0.8 - 2.0 M/SEC
BED VELOCITY

PP 12
COLLECTION MECHANISMS

SELECTION CRITETIA

DESIGN CRITERIA

POLYPROPYLENE FIBRE
BROWNIAN DIFFUSION

HIGH EFFICIENTY MIST REMOVAL
100% REMOVAL>3 MICRONS
95% REMOVAL1<3 MICRONS
90% REMOVAL 0.5 -1MICRON

SMALL FIBRE DIAMETER
INTERCEPTION

ALKALINE PROCESS CONDITIONS

120 - 250 MM H20
PRESS LOSS

STANDING TYPE IMPACTION

FLUORINE PRESENCE

< 0.2 M/SEC
BED VELOCITY

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SALIENT FEATURES

• Mist loading fluctuation (within design values) do not interfere with particle removal efficiencies. Stable operation is ensured at high turndown ratios.  
• Designs are computerized for an optimum sized unit selection based on separation efficiency and allowable pressure drop with an aim to maintain minimum installed and operating costs.  
• Efficiency of unit is guaranteed to conform to mist emission standards set by pollution boards in India (MINAS) as well as those stipulated by Environmental Protection Agency (EPA), U.S.A.  



INSTALLATION CONFIGURATIONS

ILLUSTRADE HERE ARE THE MANY TYPES OF CANDLE FILTER TYPE MIST ELIMINATORS-STANDING ON OR HANGING FROM A SUPPORT PLATE.

‘F’ TYPE SERIES
GAS FLOW FROM BELOW
 
• SUITABLE FOR ALL FIBRE TYPES - TGW15,B12, B14, G25, PP12
• SUITABLE FOR ANY LENGTH. EVEN WITH JOINED SECTIONS.
• AVAILABLE IN OUTER DIAMETERS OF 800,607, 508, 456, 406, 354,   305, 254, 203 & 173MM
• AVAILABLE WITH TYPE ‘F2’ BOLTING OUTSIDE FIBRE (SHOWN   HERE), TYPE ‘F1’ BOLTING INSIDE FIBRE, AND TYPE ‘F3’ BOLTING   INTO THE FIBRE.
• SUITABLE FOR SUPPLY AS ‘STAR’ TYPE FOR HIGH LIQUID LOADS.
   
‘HT’ TYPE SERIES
GAS FLOW FROM BELOW
 
• ONLY SUITABLE FOR LOW VELOCITY FIBRE TYPES -TGW15,B14 &   PP12
• ONLY SUITABLE FOR LENGTHS UP TO 4575MM.
• AVAILABLE IN OUTER DIAMETERS OF 800, 607, 508, 456, 406, 354,   305, 254, 203 & 173MM
• AVAILABLE WITH TYPE ‘TH1’ DRAINTUBE & SEAL POT (SHOWN   HERE), WITH TYPE ‘HT3’ DRAINTUBE ONLY
• SUITABLE FOR SUPPLY AS ‘STAR’ TYPE FOR HIGH LIQUID LOADS
   

‘HT’ TYPE SERIES
GAS FLOW FROM BELOW
(E.G. OIL COLLECTION)
 
• ONLY SUITABLE FOR MOST FIBRE TYPES- TGHW15, B12, B14 &   PP12
• ONLY SUITABLE FOR LENGTHS UP TO 3660MM
• AVAILABLE IN OUTER DIAMETERS OF 800, 607, 508, 456, 406, 354,   305, 254, 203 & 173MM
• AVAILABLE AS TYPE ‘HT2’ WITHOUT DRAIN
• SUITABLE FOR SUPPLY AS ‘STAR’ TYPE FOR HIGH LIQUID LOADS

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