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EVERMESH
I EVERON
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EVERFIBRE
BED MIST ELIMINATOR
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INTRODUCTION
FIBRE
BED MIST ELIMINATORS are used to provide
the highest possible collection efficiency for process
conditions requiring stringent performance
levels.
The EVERFIBRE
BED MIST ELIMINATOR is manufactured
under license from Begg Cousland & Co. Ltd., U.K.(www.beggcousland.com).
These mist eliminators are the cumulative result of
detailed investigation of mist characteristic, laboratory
studies of fibre and surface treatments. Both Begg
Cousland and Evergreen have over 25 years experience
in the design, manufacturing and installation of Candle
Filter Elements.
CONSTRUCTION
The unit consists
of fibres packed between a pair of concentric screens.
Both screens are made of suitable corrosion resistant
materials. Type, orientation, fibre bed depth and
acking density are tailored to the needs of specific
applications.
PRINCIPLE
Coarse mist particles are removed by impaction and
direct interception. Finer particles are whisked away
through Brownian diffusion. These particles coalesce
into a liquid film which is forced by gas flow downstream
of the fibre bed. The liquid then flows by gravity
into the drain.
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APPLICATIONS
The EVERFIBRE
Bed Mist Eliminator is designed to rid air/gases of
emissions which could harm human and plant life, affect
downstream equipment and cause plume opacity. The
world is concerned about an endangered environment
and for industries conscious about an endangered
environment and for industries conscious of the perils
of pollution, the EVERFIBRE
Bed Mist Eliminator is a viable solution to a vexing
problem.
The EVERFIBRE
Bed Mist Eliminator finds wide application in the
field of sulphuric acid, sulphonation plants, chlorine
plants, nitric acid and ammonium nitrate plants and
compressed gas applications.
Today,
hundreds of these mist eliminators are helping to
clear the air in process plants through out the world.
Plant managers report that these devices are working
satisfactorily and our experienced technical cell
has successfully carried out a number of field trials
at customer locations.
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INSTALLATION
CONFIGURATIONS
Two possible
installation configurations are available.
1.
Standard flange forward flow (SFFF) in which
the element hangs from a tubesheet. In this
option, the mist laden gases flow from outside
the element and clean gas exists through the
inner center core. This installation features
ease of installation and maintenance. The High
Efficiency elements are recommended in this
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2.
Reverse-flow upside down (RFUSD) in which the
mist eliminator is placed vertically on a tubesheet.
In this option, the mist laden gases flow from
inside the central core of the element and the
clean gas exists through the outside. This installation
will result in reduction of housing vessel size.
Both the
HE HFseries mist eliminators are available in
this con-figuration.
However due to exit velocity reentrainment consideration
The High Throughput elements are recommended
only in this configuration.
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The
Following Table Provides Performance Parameter Of
Typical Fibre Materials
and Specifications
TGW 15
COLLECTION MECHANISMS SELECTION
CRITETIA
DESIGN CRITERIA |
GLASS FIBRE
BROWNIAN DIFFUSION
HIGHEST EFFICIENCY MIST
REMOVAL
100% REMOVAL > MICRON
98% REMOVAL < 1 MICRON |
SMALLEST FIBRE
DIA. POSSIBLE INTERCEPTION
INVISIBLE STACK EMISSION <
20MG/NM3
150 - 250 MM H20
PRESSURE LOSS |
HANGING OR STANDING
TYPE IMPACTION
CORROSION PROTECTION
LESS THAN 0.2 M/SEC
BED VELOCITY |
B
14
COLLECTION MECHANISMS SELECTION
CRITETIA
AVAILABLE
DESIGN CRITERIA
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GLASS FIBRE
BROWNIAN DIFFUSION
HIGHEST EFFICIENCY MIST
REMOVAL
100% REMOVAL > MICRON
98% REMOVAL < 1 MICRON |
MEDIUM FIBRE DIAMETER
INTERCEPTION
LIMITED SPACE
150 - 250 MM H20
PRESSURE LOSS |
HANGING OR STANDING TYPE
IMPACTION
LIMITED PRESSURE
0.15 - 0.25 M/SEC
BED VELOCITY |
B 12
COLLECTION MECHANISMS SELECTION
CRITETIA
DESIGN CRITERIA
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GLASS FIBRE
LIMITED BROWNIAN DIFFUSION
HIGH EFFICIENCY MIST REMOVAL
100% REMOVAL>3 MICRONS 95% REMOVAL1<3 MICRONS
80% REMOVAL 0.5-1 MICRON |
MEDIUM FIBRE DIAMETER
INTERCEPTION IMPACTION
LIMITED SPACE
120 - 250 MM H20
PRESSURE LOSS |
STANDING TYPE
IMPACTION
LITTLE FINE MIST CONTENT
0.25 - 0.6 M/SEC
BED VELOCITY |
G 25
COLLECTION MECHANISMS
SELECTION CRITETIA
DROPLET REMOVAL
DESIGN CRITERIA
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GLASS FIBRE COALESCENCE
HIGH GLASS VOLUME THROUGHPUT
100% REMOVAL>3 MICRONS
95% REMOVAL 1<3 MICRON |
COARSE FIBRE DIAMETER
INTERCEPTION
LIMITED SPACE
100 - 200 MM H20
PRESSURE LOSS |
STANDING TYPE
IMPACTION
MAINLY DROPLET REMOVAL
0.8 - 2.0 M/SEC
BED VELOCITY
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PP
12
COLLECTION MECHANISMS
SELECTION CRITETIA
DESIGN CRITERIA |
POLYPROPYLENE FIBRE
BROWNIAN DIFFUSION
HIGH EFFICIENTY MIST REMOVAL
100% REMOVAL>3 MICRONS
95% REMOVAL1<3 MICRONS
90% REMOVAL 0.5 -1MICRON |
SMALL FIBRE DIAMETER
INTERCEPTION
ALKALINE PROCESS CONDITIONS
120 - 250 MM H20
PRESS LOSS |
STANDING TYPE IMPACTION
FLUORINE PRESENCE
< 0.2 M/SEC
BED VELOCITY |
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SALIENT
FEATURES
| • Mist loading
fluctuation (within design values) do not interfere
with particle removal efficiencies. Stable operation
is ensured at high turndown ratios. |
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| • Designs
are computerized for an optimum sized unit selection
based on separation efficiency and allowable pressure
drop with an aim to maintain minimum installed and
operating costs. |
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| • Efficiency
of unit is guaranteed to conform to mist emission
standards set by pollution boards in India (MINAS)
as well as those stipulated by Environmental Protection
Agency (EPA), U.S.A. |
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INSTALLATION CONFIGURATIONS
ILLUSTRADE HERE ARE THE MANY TYPES
OF CANDLE FILTER TYPE MIST ELIMINATORS-STANDING ON OR
HANGING FROM A SUPPORT PLATE.
| ‘F’
TYPE SERIES |
GAS
FLOW FROM BELOW |
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SUITABLE FOR ALL FIBRE TYPES - TGW15,B12, B14,
G25, PP12 |
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SUITABLE FOR ANY LENGTH. EVEN WITH JOINED SECTIONS. |
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AVAILABLE IN OUTER DIAMETERS OF 800,607, 508,
456, 406, 354, 305, 254, 203 &
173MM |
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AVAILABLE WITH TYPE ‘F2’ BOLTING OUTSIDE
FIBRE (SHOWN HERE), TYPE ‘F1’
BOLTING INSIDE FIBRE, AND TYPE ‘F3’
BOLTING INTO THE FIBRE. |
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SUITABLE FOR SUPPLY AS ‘STAR’ TYPE
FOR HIGH LIQUID LOADS. |
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| ‘HT’
TYPE SERIES |
GAS
FLOW FROM BELOW |
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• ONLY SUITABLE FOR LOW VELOCITY FIBRE TYPES
-TGW15,B14 & PP12 |
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• ONLY SUITABLE FOR LENGTHS UP TO 4575MM. |
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AVAILABLE IN OUTER DIAMETERS OF 800, 607, 508,
456, 406, 354, 305, 254, 203 &
173MM |
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AVAILABLE WITH TYPE ‘TH1’ DRAINTUBE
& SEAL POT (SHOWN HERE), WITH
TYPE ‘HT3’ DRAINTUBE ONLY |
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SUITABLE FOR SUPPLY AS ‘STAR’ TYPE
FOR HIGH LIQUID LOADS |
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| ‘HT’
TYPE SERIES |
GAS
FLOW FROM BELOW
(E.G. OIL COLLECTION) |
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• ONLY SUITABLE FOR MOST FIBRE TYPES- TGHW15,
B12, B14 & PP12 |
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• ONLY SUITABLE FOR LENGTHS UP TO 3660MM |
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AVAILABLE IN OUTER DIAMETERS OF 800, 607, 508,
456, 406, 354, 305, 254, 203 &
173MM |
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AVAILABLE AS TYPE ‘HT2’ WITHOUT DRAIN |
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SUITABLE FOR SUPPLY AS ‘STAR’ TYPE
FOR HIGH LIQUID LOADS |
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