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EVERFRAC

Fractionation
Trays

Conventional, high-performance and high-capacity tray designs for refineries, petrochemicals and chemical plants.

Manufactured fractionation tray showing the valve deck and panel construction
EVERFRAC · Tray deck and panel construction

Typical applications

  • Crude distillation
  • Vacuum towers
  • FCC fractionators
  • Amine absorbers
  • Sour water strippers
  • Solvent recovery

Overview

A complete tray portfolio

Valve trays are widely used in fractionation columns. Compared to bubble caps, valve trays offer higher capacity, higher efficiency, better fouling resistance, and lower pressure drop. Compared to sieve trays, valve trays release vapour laterally, leading to lower entrainment, higher capacity, and a wider operating range.

Evergreen offers a complete portfolio across both movable and fixed valves, conventional and mini configurations, and high-performance and high-capacity families. From standard refinery fractionators — crude columns, FCC, hydrocrackers — to high-pressure C2/C3 splitters, our engineers design for capacity, separation performance, and reliable uptime.

Every EVERFRAC tray can also be built with our proprietary boltless construction.

EVER-CON

Conventional valve trays

Round valve, one-piece — product detail

EV1

Round valve, one-piece

Conventional round valve with one-piece construction and flat orifice. Anti-spin features as standard. Available in different leg lengths to accommodate various tray thicknesses. Higher capacity and wider operating range than sieve trays. Available in dual weights.

Round valve, two-piece (cage) — product detail

EC1

Round valve, two-piece (cage)

Two-piece construction — moving valve cap with a cage fixed to the deck. Same capacity as EV1 but with higher operating range and lower tendency to weep. More robust: cage difficult to dislodge during operation.

Rectangular valve, single-piece — product detail

EBD

Rectangular valve, single-piece

Single-piece rectangular valve. Operating characteristics similar to EV1. Typically offered as drop-in replacement for other OEM rectangular valve trays.

Venturi-orifice valve — product detail

EV4

Venturi-orifice valve

Construction similar to EV1 but with a venturi orifice in the tray deck. Same capacity as EV1 with lower pressure drop.

Conventional fixed valve — product detail

EVFS

Conventional fixed valve

Fixed-valve construction involves embossing the tray deck. Capacity matches EV1 but with lower pressure drops. Variable net rise can be set per process conditions. Larger size of fixed valves provides better fouling resistance.

Mini valves

Higher capacity, lower entrainment

Mini valves use proprietary shapes that increase the density of valves on the tray deck. Capacity gains in excess of 10% over conventional valve trays have been observed.

Mini fixed valve — product detail

EV0M

Mini fixed valve

They are punched directly from the tray deck with a proprietary shape, oriented parallel to the liquid flow. Allows for a larger number of valves to be accommodated on the tray deck, provides uniform distribution, and has no moving parts. A 10%+ capacity gain over conventional valves has been observed with these valves.

Mini fixed directional valve — product detail

EV0P

Mini fixed directional valve

Proprietary shape with uni-directional vapour release. Flexibility to orient in different directions. Eliminates stagnant liquid zones.

Mini movable valve — product detail

EV1M

Mini movable valve

Allows for more valves to be fitted on the tray deck. They have a wider operating range than fixed valves. Available in dual weights.

EMVG mini fixed valve — embossed tray deck detail

EMVG

Mini fixed valve

Fixed-valve construction involves embossing rectangular, tapered valves in the tray deck. They can provide 15%+ capacity gains over conventional valves. These valves are smaller in size than EVFS valves.

High performance

EVER-HPT and EVERFRAC

High Performance Trays — tray detail

EVER-HPT

High Performance Trays

Active area improvement, inlet area optimisation, and enhanced downcomer layouts. Multi-chordal side downcomers, truncated downcomers, stepped-in or multi-stage designs.

  • Performance gains of more than 15%
  • Lower tray pressure drop
  • Same or higher efficiency
  • Eliminates stagnant liquid zones
High Capacity Trays — tray detail

EVERFRAC

High Capacity Trays

EV0M fixed and EV0P directional valves combined with multi-chordal or truncated downcomers and boltless construction. Turndown ratio (maximum:minimum load): 2.5:1 standard, up to 4:1 with EV1M valves.

  • 15%–30% higher capacity than conventional
  • Long flow path lengths
  • Boltless construction allows for more valves on the tray panels

Other conventional trays

Bubble cap, sieve, baffle, and dual-flow

Bubble Cap Trays — tray detail

EVER-CON BC

Bubble Cap Trays

Low liquid rate services or where a turndown ratio (maximum:minimum load) of 10:1 is required. Caps available from 2″ to 6″, slotted or un-slotted. It also has reaction-tray applications where high residence time is needed.

Sieve Trays — tray detail

EVER-CON SV

Sieve Trays

Perforated active deck, typically 13 mm holes (range 6–25 mm). Turndown ratio (maximum:minimum load): 2:1 standard. Lower cost than movable valve trays.

Dual Flow Trays — tray detail

EVER-CON DF

Dual Flow Trays

Sieve trays without downcomers. Hole size 6 mm (clean) to 25 mm (fouling). Open area 10–25%. Heat transfer and fouling applications.

EVER-CON BF

Baffle / Shower / Disc & Donut

High open area (40–50%) trays for heavy oil, FCC slurry sections, coker wash, olefin quench bottoms. Where fouling resistance matters more than separation efficiency.

Mechanical solutions

Construction and installation

Cartridge Trays — product detail

Cartridge Trays

Trays are assembled into a cartridge for installation and removal as a combined unit. They are suitable for smaller-diameter columns where access for individual tray installation is limited.

Boltless Construction — product detail

Boltless Construction

Proprietary boltless panel-to-panel connection. Eliminates fasteners, reduces installation time by 20–30%, improves valve coverage across the panel. Available as an option on EVERFRAC.

Horizontal Installation

Special steps are taken to install the trays at a vessel vendor’s workshop, so that field installation work is minimised on site and start-up can proceed with minimal issues.

Applications

Typical applications

  • Crude distillation
  • Vacuum towers
  • FCC fractionators
  • Amine absorbers
  • Sour water strippers
  • Solvent recovery
  • Hydrocracker fractionators
  • C2/C3 splitters
  • Glycol contactors
  • Quench towers (olefins)
  • Strippers and reboilers
  • Coker overheads
  • Liquid–Liquid Extraction Columns

Materials of construction

Specified to your service

  • Carbon steel
  • Stainless steel (incl. duplex)
  • Nickel alloys
  • Nickel-copper alloys
  • Titanium
  • Zirconium
  • Other exotic alloys

Special material requirements

Plastic construction may be considered for selected tray designs and applications, subject to engineering review. Contact us to discuss your service conditions.

Related products

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